Cams & Stuff

Cams & Stuff

When we had the first Suzuki GSXR1000K9 flown in early when it was released back in 2009 there were no cams available. We had these cams cut by Piper Cams for our first season in the British SuperBike Cup.

We managed to purchase a set of Yoshimura ST-R Type R cam shafts before the 2009 season started so we started the season using those and never got around to testing these.

As the Piper Cams variants are more aggressive than the Yoshimura ones we plan on starting the season with them and perhaps having some more cut for the next step.

These have also been Super Finished to match the rest of the key engine parts…

DSC01865

DSC01866

Posted in 2011, Blog Entry, Mike Edwards | Comments Off on Cams & Stuff

More Engine Development

More Engine Development

We decided early on to not complicate matters by chasing horsepower, at the end of the day we don’t have the budget to install fancy rods and pistons so we are sticking with standard items. This will limited the rev. limit, initially to 14k rpm. [Edit: Actually that’s not completely true but we’ve chosen to spend the money on some pretty sophisticated electronics which should maximise the usability of the power we have].

Sure we could have spent some of the money differently but we decided to go for a strong engine up to 14k rather than miss out on some of the fundamental improvements just to get a bit more peak. The goal is the flattest curve possible with plenty of punch out of the corners.

Better to have everything at 90% than some things at 100% but others only at 80%. Once the bike is up and running we will have a better idea about the performance we have and can allocate any additional budget accordingly.

The build has continued so here are a few more pics. with the Sigma slipper clutch and Yoshimura generator, well, the flywheel at least, installed.

IMG_0349

IMG_0350

IMG_0351

Also managed to weigh some of the parts today:

Yoshimura flywheel: 290g
Standard flywheel: 811g
Weight Saving: 64.2%

Yoshimura generator windings, including case: 1127g
Standard generator windings, including case: 1258g
Weight Saving: 10.4%

Sigma clutch (without plates): 1150g
Standard clutch (without plates): 1550g
Weight Saving: 25.8%

Without lightening the crank we have saved 934g of rotating mass plus the reduced drag from the revised generator windings.

Yoshimura Retainers (16): 77g
Standard Retainers (16): 90g
Weight Saving: 14.5%

Posted in 2011, Blog Entry, Mike Edwards | Comments Off on More Engine Development

WSB Spec. Engine Build

WSB Spec. Engine Build

The work on our engine has begun.

Early stages but balanced crank and balanced standard rods plus Yoshimura Kit ‘B’ gearbox all treated to ‘SuperFinishing’ surface treatment.

Have also got a Yoshimura Kit Generator, Sigma Slipper Clutch, Yoshimura ST-R Type-R cams and Yoshimura Cotters & Retainers waiting to go in. Almost forgot the Hybrid Ceramic gearbox bearings.

Also got another set of cams to our own spec. that are more aggressive than the Yoshimura version ones we are happy with the rest of the motor.

Machined head to maximise compression and skimmed block to optimise squish.

IMG_0343

IMG_0344

Posted in 2011, Blog Entry, Mike Edwards | Comments Off on WSB Spec. Engine Build